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Impalloy Limited is based in the West Midlands, adjacent to all major, motorway, rail and air links. Our extensive foundry, fabrication and storage facilities bring together the full r
ange of activities under one roof. We invested over half a million pounds in 2008 in new machines for the fabrication shop, to be able to manufacture our own anode moulds and inserts in house. We also took the opportunity to re-organise and streamline the facilities
The Impalloy fabrication shop occupies, in two halls, 3000 Sq M, with a 1.5 tonne overhead crane in the heavy steel hall.
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It has been laid out on a linear flow basis, with storage for steel tube outside, and steel strip and rod inside. Just like all reliable
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Tubes can be loaded to a conveyor and through into a chop saw and then on either to bend or weldstations. Up to 4” Schedule 120 can be handled in 12 metre lengths.
Plate and strip rollers allow for the manufacture of inserts and moulds.
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Steel plate to full plate size, up to 40mm can handled and cut to suit with a track cutter.
The plate can be rolled in maximum width or smaller sections as required
Welding of steel in thicknesses up to 40mm parent materials and 15mm bead are approved and certified.
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The space is heated with Talbot T3000 biomas heater creating 150Kw of heat from waste packing timbers etc.
Equipment Inventory
Euromac Digibend 360
16 tonne Up to 40mm round bar
Euromac Digibend 32
Up to 40 mm round bar
Sahinler Plate Roller 3R HSS 20-350
40mm plate in 1500mm widths
20mm plate in 2000mm widths
Strip Rollers
Strip Rollers are integrated into facrication stations for insert manufacture
Tauring Alfa 70 25mm plate 300mm width
Tauring Alfa 40 15mm plate 150mm width
Tube Bender
Full length 12m bed Tube Diameter 2 to 4” Schedule 80 to 120 215 o bend radius.
Sahinler 152150
150 tonne press
Geka Metal Worker
Hydracrop 55/S 60 tonne Crop 20mm flat bar up to 40mm dia bar Punch 70mm dia in 10 flat plate
ALGBL 500 CNC Lathe
500mm dia chuck 1000mm long envelope.
Impalloy will be announcing here in the future
Cabling Machine
2 mm to 50mm Single core or Multistrand core, minimum length 0.05m, lugs to bespoke design or standard terminations.
Shot Blast unit
5 by 4 by 4m maximum component size up to 6m total tube length possible